Elemental Energies: Rethinking Completion Design Through Integration
How Elemental Energies is supporting operators across well integrity, intervention and decommissioning with integrated subsurface and wells engineering.
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Ken Macrae & Mike Byrne
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By Ken Macrae, Completions Engineering Manager, and Mike Byrne, Head of Well Technology, Elemental Energies
When geomechanical models highlight that sand control is
required, there are several key considerations in optimising
the lower completion. The primary goal is to evaluate and
mitigate the risks associated with sand production and
formation damage, selecting the most appropriate lower
completion solution to ensure efficient and safe extraction
of reservoir fluids.
In addition to erosion risks, key completion decisions such
as gravel pack versus standalone sand screen, and the
deployment of inflow control devices including their sizing
and location, can all be optimised when combined into a full
computational fluid dynamics model of the well inflow. This
approach identifies areas of higher velocity and accurately
assesses hot-spotting and erosion, a considerable improvement
on rules of thumb that can over or underestimate erosion
risks.
Geomechanics and well engineering working together
Geomechanics plays a fundamental role in the well construction
and completion selection process. Developing a model showing
the timing and extent of formation failure will highlight the
requirement for sand control. Alternatives such as oriented
perforating and hydraulic fractures can also be reviewed with
geomechanical modelling.
Completion design must balance performance, operability and
long-term integrity. Applying practical well engineering
experience ensures solutions are not only technically robust
but executable in real operating environments. By aligning
design with operational realities, risks are reduced and
delivery becomes more predictable from planning through to
execution.
Advanced numerical modelling
CFD modelling provides a deeper understanding of flow
behaviour and clean-up performance. By quantifying formation
damage, inflow dynamics and fluid interactions, uncertainty
can be reduced early in the design process. Combining CFD
model output with dynamic flow simulation software results in
higher quality inputs such as inflow profiles, supporting the
development of superior dynamic clean-up models.
At Elemental Energies, innovation sits at the heart of
completion engineering, achieved by integrating
multi-disciplinary teams with a broad set of transferable
skills. Specialists in CFD and finite element analysis
continue to develop new ways to support clients across oil
and gas, carbon capture and geothermal energy projects.